NETZSCH Process Intelligence GmbH

sensXPERT is a technology brand of NETZSCH Process Intelligence GmbH, a corporate venture by the NETZSCH Group. It provides data-driven process control solutions that help customers in the composite industry increase their productivity in real time.

Developed out of over 50 years of experience in plastics manufacturing, the company enables composite and plastic part manufacturers to a moment-by-moment in-mold material characterization and processing of data to forecast the impact of internal and external mold conditions on final part quality and performance.

sensXPERT Digital Mold creates an opportunity for process visualization and the ability to remedy deviated parts before they move downstream. Furthermore, an advantage of Digital Mold lies in its creation of a digital thread for each part produced, which is beneficial for quality control and general reporting.  Overall, sensXPERT achieves a decrease of up to 50% in existing scrap, an increase of up to 23% in energy savings, and up to 30% cycle time reduction.

The easy-to-install intelligent sensXPERT Digital Mold technology supports all major thermoset and thermoplastic processing techniques, including resin transfer molding (RTM) and autoclave curing.