Vision of the future: bioplastics as the key to sustainability
Author: Monika Voigt
Natural, biodegradable bioplastics are a promising alternative to conventional plastics due to their lower consumption of fossil resources and their low CO2 footprint. Forecasts for the coming years predict increasing acceptance, higher production capacities and growing market shares for bioplastics worldwide. The research projects currently underway also point to greater potential and industrial use in various areas of application and the opportunity to advance the economy faster and more sustainably.
Market significance of bioplastics now and in the coming years up to 2028
A modern world without plastics is unthinkable, which is why many hopes are pinned on bioplastics. However, these still require development for product use and waste strategies to promote a sustainable economy [1]. Biopolymers comprise various groups of plastics, including, for example, synthetic, non-biodegradable derivatives such as bio-polyethylene (bio-PE) or composites [2, 3]. Polylactide (PLA) is a very good example of a biodegradable bioplastic based on lactic acid from corn, has already found applications in packaging and medical technology [1], but is thermally unstable and not suitable for some product areas.
In 2023, biodegradable plastics accounted for less than 1% of the total plastics market [4]. However, forecasts show steady growth. Almost half of bioplastics production was recently used for packaging, mainly PLA and starch blends, followed by bio-PE and other bio-modifications (Figure 1). Bioplastics are also used in textile production, especially bio-polyamide (bio-PA) and poly(trimethylene terephthalate) (bio-PTT). To a lesser extent, they are also used in consumer goods, transportation and agriculture. PLA production is expected to double by 2028, with increased use in various sectors. In the textile industry, the proportion of bio-PTT will decrease in favor of PLA fibers [5].
Land requirements of renewable raw materials for bioplastics and food cultivation
According to the Institute for Bioplastics and Biocomposites (IfBB), there is no shortage of agricultural land for bioplastics, as the raw materials required are minimal compared to global bioplastics production. In 2023, 92% of agricultural land was mainly used for natural rubber and cellulose, while only 8% was used for bioplastics [5]. However, the issue is complex, as different biogenic sources have varying land requirements and intensification of agriculture can lead to ecological consequences such as eutrophication of soils [6]. However, land not suitable for food cultivation or waste streams (cascade use) could also be used. From a global perspective, the proportion of land used for bioplastics remains minimal, even if production doubles in the coming years [5].

Abbreviations: PBS: polybutylene succinate, PHA: polyhydroxyalkanoate (PHA), Bio-PET: bio-polyethylene terephthalate, Bio-PP: bio-polypropylene, PBAT: poly(butylene adipate-co-terephthalate); other abbreviations in the text

European and global development of bioplastics until 2028
IfBB forecasts show a shift in the regional cultivation of raw materials for bioplastics. While around 17% of bioplastics came from Europe and over 50% from Asia in 2023, only slight growth is expected in Europe and a reduction in North and South America in the coming years. At the same time, higher production is forecast in Asia and global production is expected to almost double (Figure 2, [5]). Due to EU legislation, bioplastics are on the rise. According to the Gesellschaft für Verpackungsmarktforschung (GVM) [7], there will already be a high demand for PET recyclates and recyclates with food approval in 2024, which will soon turn the market into a seller's market.


Current research and industry projects on bioplastics
As there are numerous research institutions and companies working on bioplastics, only a few examples can be mentioned here due to the scope. The German government is funding 12 innovation projects on sustainable food packaging, supported by the RePack network [8], in order to reduce resource consumption and plastic pollution. The Fraunhofer Institute for Applied Polymer Research IAP is developing new types of PBS with partners in the RUBIO project and has created its first marketable product [9]. The Biopolymer Innovation Award 2023 went to the Thuringian Institute for Textile and Plastics Research Rudolstadt (TITK) for a bio-based hot-melt adhesive [10] and to Green Elephant Biotech for a climate-neutral cell culture bottle made from PLA that replaces over 100 conventional ones [11]. A new bioplastic made from algae, fungi and chitin was discovered at Justus Liebig University Giessen and has now been patented for various applications (such as degradable bin liners, cosmetics, coating of circuit boards) [12]. The Agency for Renewable Resources (FNR) lists projects such as foam films made from starch, clothes hangers made from natural fibers, bio-based plastics for plastic lawns and bio-based resins for the serial processing of fiber-reinforced components. Other projects deal with industrial biotechnology and European bioeconomy strategies [6].
Further information on support
- The Federal Ministry of Food and Agriculture (BMEL) has funded a database for bioplastics in packaging [13].
- The Federal Ministry of Education and Research (BMBF) has established the BiNa platform, which analyzes the ecological and socio-economic sustainability of bioplastics [14].
- Since 2005, the portal "biokunststoffe.de" has offered technical knowledge about bioplastics and a sector directory (companies, products) [15].
- The Agency for Renewable Resources (FNR) documents current and completed research projects and funding in the field of bioplastics [4].
- Research institutes such as Fraunhofer UMSICHT [16] and LBF provide information on natural fiber-reinforced plastics and wood-plastic composites.
- The Bayern Innovativ network supports industry and research with information on funding, projects and specialist events (such as "Circular Materials") on topics such as sustainability, bioeconomy, automation and digitalization [17].
References:
[1] "The future of plastic" in Nature Communications 9, 2157 (2018), https://www.nature.com/articles/s41467-018-04565-2
[2] "Nachhaltige Materialien: Biokunststoffe im Fokus", Dr. Monika Voigt, webpage on Bayern Innovativ: https://emagazin.bayern-innovativ.de/detail/nachhaltige-materialien-biokunststoffe-im-fokus
[3] "Beständige Biokunststoffe und Bioverbundwerkstoffe für Langzeitanwendungen: Der Forschungs-verbund BeBio2", Werkstoffe in der Fertigung, p. x-y (4/2024)
[4] https://www.fnr.de/ and https://www.fnr.de/projektfoerderung
[5] Facts and Statistics - IfBB - Institut für Biokunststoffe und Bioverbundwerkstoffe (ifbb-hannover.de), https://www.ifbb-hannover.de/de/facts-and-statistics.html
[6] https://www.umweltbundesamt.de/sites/default/files/medien/2503/dokumente/uba_kurzposition_biokunststoffe.pdf
[7] https://www.industr.com/de/so-lassen-sich-kunststoffe-in-lebensmittelverpackungen-verringern-2756607
[8] https://www.repack-netzwerk.de/
[9] https://kem.industrie.de/werkstoffe/projekt-rubio-polybutylensuccinat-fraunhofer-iap-technische-biokunststoffe-entwickeln/
[10] https://www.plastverarbeiter.de/roh-und-zusatzstoffe/hauptpreis-fuer-einen-biologisch-abbaubaren-schmelzklebstoff-372.html
[11] https://www.plastverarbeiter.de/roh-und-zusatzstoffe/biokunststoffe/biopolymer-innovation-award-2023-platz-2-ein-zellkultursystem-aus-pla-730.html
[12] https://www.hessenschau.de/wirtschaft/kunststoff-aus-biomuell-zufallsentdeckung-aus-giessen-koennte-die-plastikindustrie-revolutionieren-v1,biokunststoff-uni-giessen-100.html
[13] https://biokunststofftool.de/
[14] http://www.biokunststoffe-nachhaltig.de/index.php/ueberblick.html
[15] http://biokunststoffe.de/
[16] https://www.umsicht.fraunhofer.de/de/circulareconomy/biokunststoffe.html
[17] https://www.bayern-innovativ.de/de