Review
EinDruck³ - Innovations and Opportunities in Additive Manufacturing
2. June 2022
09:00 - 17:00
The increasing demand for unique solutions and products is opening up lucrative sales markets for manufacturing companies, as well as the opportunity to establish innovative business models. Additive manufacturing plays a decisive role in this: as is well known, no other technology allows components to be designed so individually. Our EinDruck³ specialist forum offers you the opportunity to update your specialist knowledge and make valuable business contacts. The event is already taking place for the fourth time and has established itself in southern Germany as an important platform for…
Materialise GmbH 
Print4Taste GmbH 
Cluster Mechatronik & Automation 
Bayerische Forschungs- und Innovationsagentur (BayFIA) Feeding systems and automated AM factory - How individual systems become an automated factory
The automated transport of parts within process chains is becoming increasingly essential and complex. Here, automated guided vehicles, robotics and smart software play a significant role for a more efficient material flow. By automating and digitizing processes, an optimal and safe production flow and efficient utilization of equipment is achieved.
Cost per part as flywheel of growth of the AM industry
A larger of adoption of Additive Manufacturing is dependent on several aspects. One key aspect that is driving growth of the industry right now is cost per part. For the industry to be able to scale we have to address cost. Automating post-production is a next step in scaling additive manufacturing. Automating in general will significantly drive down the cost per 3D printed part, even as we increase production output.
Implementation and automation - state of the art post processing of additively manufactured parts
The content of the paper is to share expertise on final part production with AM manufactured polymers. To show how important but how complex post-processing is. AM production involves a lot of manual effort and has few automated processes, which drives up the cost of custom manufacturing. In order to specify pathways for a responsible, resource-efficient and automated AM supply chain, we need to understand what challenges we will need to respond to in the future. The goal is to find or develop viable, future-oriented and sustainable processes with the right degree of standardization and individuality. Functioning, sustainable and reproducible processes are the success factors for automated AM manufacturing.
3D printing of conductive traces on complex and heat-resistant substrates
As the performance of electronic assemblies increases, so do the requirements for electrical insulation and thermal conductivity of the substrates. Two major challenges in electronics production are therefore the increasing complexity of products and the rising thermal load. Both 3D printing technologies for the production of substrates and conductive traces and the innovative use of heat-resistant materials can be seen as promising solutions.
Introduction to the AME Community - The J.A.M.E.S FrAMEwork
- Introduction to additively manufactured electronics (AME) and presentation of the technological challenges - The concept of the J.A.M.E.S online platform (FrAMEwork) - Explanation of a 3D-printed electronics design using a concrete example
.Scalable & Sustainable 3D Pritned Electronics
This presentation will provide an overview of the current state of the art in the fabrication of 3D mechatronic systems using additive manufacturing (AM) and introduce developments to scale processes at all stages, from one-time prototyping to high-volume production. A brief overview of current applications will be provided that include 3D electronic circuits, antenna, sensor and heater patterns, as well as an update on progress in first time right manufacturing of complex devices.
Methods of process monitoring in multi-material processing
Multi-material processing in powder bed-based melting of metals by means of laser beams places new demands on the entire process chain. The MULTISURV project deals with methods of process monitoring in this subject area. The lecture will provide an insight into which technologies and testing approaches are being researched within the framework of this project and at Fraunhofer IGCV in general.
Quotient pyrometry for laser beam power control and process monitoring in laser powder cladding
In this work, the use of a quotient pyrometer for temperature-based laser beam power control for additive manufacturing (AF) of multilayer tool steel specimens in the DED-LB\M process was investigated. It was shown that a thermodynamically stable AF process can be achieved in closed-loop operation. The generated specimens exhibit excellent dimensional stability and possess homogeneous and promising microstructural and mechanical properties.
Simulation of microstructures and melt pools
A challenge of selective electron beam melting of metals is not only the selection of a process strategy for complex components but also the aggravated process monitoring due to high process temperatures in the evacuated build space. This presentation will show how digital twins support the selection of adapted process strategies for arbitrary components and the process monitoring as well as the quality assurance of the components by electron optical imaging.
Visualization of Additive Manufacturing Production Data in the Form of a Digital Product Twin
A method will be presented to visualize and analyze data from different manufacturing steps along the AM process chain in the form of "digital product twins". The presentation will focus in particular on 4D data structuring that enables a significant reduction in preparation time for data analysis and AI applications.
3D Printing Creating and Optimizing Lightweight Structures
Due to their complexity, lattice structures such as so-called gyroids can only be realized using 3D printing processes. The 4D_Additive software generates various structures that offer great potential in technical applications in medicine or industrial design. Integral components manufactured by additive processes are given better properties by lattice structures, such as lower weight with high strength, or take on functions that are otherwise only achieved by assemblies with multiple components.
Product development with 3D printing
From the idea to the product: - Initial situation - product idea - Design in 3D CAD - Development of prototypes in FFF printing - Revision in div. iteration steps - Test of the prototypes with versch. Test persons - Manufacturing in 3D printing or injection molding? - Decision material and manufacturing technology - Recording device for the printing of the product - Economic consideration 3D printing - injection molding
What should be considered when implementing additive manufacturing in the company?
The influence of additive manufacturing will continue to increase in many industries and thereby change companies. Many think only of technological changes. But that is too short-sighted, because 3D printing turns conventional manufacturing processes upside down. Rethinking is required, new knowledge is needed, and different structures are the result. In my presentation, you will learn how companies can adapt to these changes and what solutions change management can offer.
Occupational safety in the production of 3D-printed metal components
The presentation gives an overview of the occupational safety measures in additive manufacturing at Robert Bosch GmbH Nuremberg as well as the hurdles that had to be overcome in setting up the printing center. The focus is on the powder-based laser melting process of metals.
Large Area Additive Manufacturing - Potentials and Developments In recent years, the technology field of additive manufacturing has become one of the most important research areas in plastics processing worldwide. However, the component sizes often targeted in industry cannot be realized on desktop printers using filament. Due to a high material output and plastic granulate as the starting material, Large Area Additive Manufacturing processes (LAAM) enable the economical production of large-volume components. Based on current research results, potentials and developments from "large-format 3D printing" with plastics will be presented.
Implementation of innovative facade concepts using 3D printing - from research to application
The presentation spans from research based on the research project developed by Moritz Mungenast - 'Development of a 3d-printed and multifunctional building envelope' to the first planned application at the Deutsches Museum. New applications of digital processes and their implementation by means of additive manufacturing have the potential to rethink architecture and close the 'digital chain'.
HSS Material Network - New Materials for Industrial Additive Manufacturing
For the use of additive manufacturing in industrial production, an availability of application-specific materials and the guarantee of reproducible, high component qualities is essential. To make this possible, Fraunhofer IPA, the University of Bayreuth and voxeljet AG have initiated the HSS Material Network. The aim of the network is, among other things, the rapid qualification of materials for the highly productive additive manufacturing process High Speed Sintering (HSS).
Advanced possibilities through microencapsulated additives in materials for additive manufacturing
Within the last few years, functional particulate additives could be made accessible to compounding and injection molding in a microencapsulated form. Currently, testing of transferability to additive manufacturing processes is underway at SKZ to improve the properties of additively manufactured components and generate new application possibilities. Potential core materials are primarily functional additives that cannot be incorporated in classical compounding.
What does responsible manufacturing mean?
In his presentation "On the way to Responsible Manufacturing", Mr. Hannappel will introduce the Purpose of EOS and give an overview of where 3D printing can make a positive environmental contribution. He will also describe the drivers for "Responsible Manufacturing" and provide an outlook on environmental goals.
Comparison of energy input for styrene and polyamide
The challenges in selective laser sintering of polymers lie in the development of new polymer powders with improved process efficiency. This paper presents novel blends of amorphous and semi-crystalline polymers that were micronized and subsequently tested in the SLS process. The selection of components succeeds in lowering the build temperature compared to PA12 and significantly reduces energy consumption.
.- How do I register?
Use our online store to sign up conveniently.
- How can I change my login details?
My data, the company name or the participant has changed subsequently. Is a change of the registration data possible?
A change of your registration data for the event is possible. To do so, please send an email with your change requests to the event organization of the event. The contact details can be found on the respective event page under the "Contact" tab.
Please note that if you make changes shortly before the event, it may not be possible to forward them in time for them to be printed correctly on the list of participants and on the name badge. If necessary, we will reprint your name badge on site at the event check-in.
. - How do I cancel my registration or can a substitute attend?
What do I do if I can not participate after all?
A cancellation of participation is free of charge until 7 days before the event. If you cancel within 7 days before the event, you will be charged 50% of the invoice amount until the day of the event. In case of cancellation or a no-show on the day of the event, the full participation fee will be due.
Can a substitute attend the event in my place?
A substitution of the registered participant is possible by arrangement. For this purpose, please send us the name and company affiliation of the substitute person by e-mail to the event organization. The contact details can be found on the respective event page under the tab "Contact".
A substitute can also still participate on site. Please note that if a change is made at such short notice, the list of participants cannot be adjusted. We will be happy to create a new name badge in your name.
- Notes on COVID-19
The health of our participants, partners, service providers and employees is close to our hearts.
We will inform you by e-mail a few days before the event about the current hygiene protection regulations at the event.
- How do I find out about Bayern Innovativ events?
If you would like to be regularly informed about our events, then register for the Bayern Innovativ news service free of charge. After receiving the confirmation email, you can select the topics for which you would like to receive event invitations